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Evaluation of Long Term Behaviour of Polymers for Offshore Oil and Gas Applications ArchiMer
Le Gac, Pierre-yves; Davies, Peter; Choqueuse, Dominique.
Polymers and composites are very attractive for underwater applications, but it is essential to evaluate their long term behaviour in sea water if structural integrity of offshore structures is to be guaranteed. Accelerated test procedures are frequently required, and this paper will present three examples showing how the durability of polymers, in the form of fibres, matrix resins in fibre reinforced composites for structural elements, and thermal insulation coatings of flow-lines, have been evaluated for offshore use. The influence of the ageing medium, temperature, and hydrostatic pressure will be discussed first, then an example of the application of ageing test results to predict long term behavior of the thermal insulation coating of a flowline will...
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Ano: 2014 URL: http://archimer.ifremer.fr/doc/00199/30978/29356.pdf
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Yield stress changes induced by water in polyamide 6: Characterization and modeling ArchiMer
Le Gac, Pierre-yves; Arhant, Mael; Le Gall, Maelenn; Davies, Peter.
This paper considers the effect of water content on mechanical properties of polyamide 6 when used in a humid environment. First an experimental section presents the tensile behavior of polyamide with different amounts of water, with and without a through-thickness water gradient. Water profiles are introduced by immersion in sea water at 25 °C. The effect of testing temperature is also investigated in order to consider the influence of macromolecular chain mobility on the mechanical behavior. Then, in a second section, modelling of yield stress is proposed based on physical considerations. This can be used for life time prediction of PA6 in humid environment when plasticization is the main degradation mechanism.
Tipo: Text Palavras-chave: Yield stress; Water; Polyamide; Plasticization; Prediction.
Ano: 2017 URL: http://archimer.ifremer.fr/doc/00371/48208/48321.pdf
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Fatigue behavior of natural rubber in marine environment: Comparison between air and sea water ArchiMer
Le Gac, Pierre-yves; Arhant, Mael; Davies, Peter; Muhr, Alan.
Natural rubber has been successfully used in a marine environment for many years. However, most applications involve low dynamic loadings. Due to the emergence of marine energy recovery, wave and tidal energy converters are being developed. In some such devices, rubbers are subjected to severe cyclic loadings, very different from their previous use in air or water. Such rubbers must therefore be qualified for long-term use in sea water with high fatigue loading. This paper presents a study using a new fatigue machine that allows the fatigue behaviour of rubber in sea water to be compared to that in air. The results show that the benefit of non-relaxing conditions on fatigue lifetime of natural rubber can be significantly reduced when it is used in sea...
Tipo: Text Palavras-chave: Natural Rubber; Water; Fatigue; Stabilisation.
Ano: 2015 URL: http://archimer.ifremer.fr/doc/00211/32240/32195.pdf
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Thermooxidative Ageing Of Polydicyclopentadiene In Glassy State ArchiMer
Richaud, Emmanuel; Le Gac, Pierre-yves; Verdu, Jacques.
Thermal ageing of thin films of unstabilized polydicyclopentadiene (pDCPD) at several temperatures ranging from 120 to 30°C was investigated by means of carbonyl build up by FTIR with ammonia derivatization, double bond titration, mass uptake measurement, hydroperoxides titration by iodometry and DSC coupled with sulfur dioxide treatment. In the temperature range under investigation, pDCPD is in glassy state and it oxidizes faster than common polymers oxidized at rubbery state (e.g. polydienic elastomers). Using the kinetic analysis, these results were ascribed to increased initiation rate due to catalyst residues, some possible intramolecular processes favoring propagation, or a very low termination rate of oxidation radical chains because of the control...
Tipo: Text Palavras-chave: Polydicyclopentadiene; Thermal oxidation; Kinetics; Molecular mobility.
Ano: 2014 URL: http://archimer.ifremer.fr/doc/00175/28646/27073.pdf
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Limits in the validity of Arrhenius predictions for field ageing of a silica filled polychloroprene in a marine environment ArchiMer
Le Saux, V.; Le Gac, Pierre-yves; Marco, Y.; Calloch, S..
Accelerated ageing in natural sea water at different temperatures from 20°C to 80°C was performed on a silica filled polychloroprene rubber. Degradation when monitored with mechanical properties at both macroscopic and microscopic scale led to a large increase of the modulus coupled with a strong decrease of strain and stress at break. Data from tensile tests were used for lifetime prediction with an Arrhenius extrapolation for modulus, strain and stress at break. The validity of this lifetime prediction was evaluated using a 23 year-old sample aged in natural conditions. Strain at break could be predicted using an Arrhenius extrapolation with an activation energy of 50 kJ/mol. However, an extrapolation based on linear Arrhenius behavior did not apply for...
Tipo: Text Palavras-chave: Polychloroprene rubber; Accelerated and natural ageing tests; Arrhenius extrapolation; Lifetime prediction; Sea water.
Ano: 2014 URL: http://archimer.ifremer.fr/doc/00164/27523/25679.pdf
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Moisture sorption in polyamide 6.6: experimental investigation and comparison to four physical-based models ArchiMer
Broudin, Morgane; Le Saux, V.; Le Gac, Pierre-yves; Champy, C.; Robert, G.; Charrier, P.; Marco, Y..
Water sorption in polyamide 6.6 has been characterized for a wide range of temperature (25°C to 80°C) and various water activities using a Dynamic Vapor Sorption testing machine. Complex sorption mechanisms govern the water uptake in the material. The competition between two main temperature dependant mechanisms has been observed: a Henry’s sorption mechanism that mainly governs the sorption curve at low water activities, and a second mechanism at high water activities that could be related to the formation of water clusters. It is observed that the temperature dependency can mainly be attributed to the Henry’s contribution. Four physically based models are then used and identified thanks to the extended experimental database. It is shown that a simple...
Tipo: Text Palavras-chave: Polyamide 6.6; Water sorption; Temperature; Relative humidity; Physically-based models.
Ano: 2015 URL: https://archimer.ifremer.fr/doc/00252/36371/34911.pdf
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Seawater accelerated ageing of poly(3-hydroxybutyrate-co-3-hydroxyvalerate ArchiMer
Deroine, Morgan; Le Duigou, Antoine; Corre, Yves-marie; Le Gac, Pierre-yves; Davies, Peter; Cesar, Guy; Bruzaud, Stephane.
The aim of this study is to establish a baseline for poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) lifetime prediction in a marine environment, by means of mechanical and physico-chemical characterization of specimens immersed in continuously renewed and filtered natural seawater in the laboratory at different temperatures (4, 25 and 40°C). Samples were also aged at sea in Lorient harbour in order to compare laboratory and natural degradation mechanisms and kinetics. Due to its morphology, hydrolysis of PHBV in natural seawater is quite slow, and samples were observed to undergo preferentially an enzymatic surface degradation. Increasing the aging temperature in the laboratory promotes the water uptake and causes hydrolysis. As two degradation...
Tipo: Text Palavras-chave: Poly(3-hydroxybutyrate-co-3-hydroxyvalerate); Accelerated ageing; Hydrothermal degradation; Seawater.
Ano: 2014 URL: http://archimer.ifremer.fr/doc/00188/29972/28425.pdf
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Assessing the performance durability of elastomeric moorings: Assembly investigations enhanced by sub-component tests ArchiMer
Gordelier, T.; Parish, D.; Thies, P. R.; Weller, S.; Davies, Peter; Le Gac, Pierre-yves; Johanning, L..
The growing marine renewable energy sector has led to a demand for increasingly compliant mooring systems. In response, several innovative mooring tethers have been proposed demonstrating potential customisation to the stiffness profile and reduced peak mooring loads. Many of these novel systems utilise materials in a unique application within the challenging marine environment and their long term durability remains to be proven. This paper presents a multifaceted investigation into the durability of a novel polyester mooring tether with an elastomeric core. Laboratory based functionality tests are repeated on tether assemblies following a 6 month sea deployment. Results show a 45% average increase in dynamic axial stiffness. This is supported by high...
Tipo: Text Palavras-chave: Marine energy; Mooring; Elastomer; Durability; EPDM; Component testing.
Ano: 2018 URL: http://archimer.ifremer.fr/doc/00434/54605/55987.pdf
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Polychloroprene behaviour in a marine environment: Role of silica fillers ArchiMer
Tchalla, Siwavi Tatiana; Le Gac, Pierre-yves; Maurin, R.; Creac'Hcadec, R..
Polychloroprene rubbers are widely used in marine structures and often filled with silica in order to increase mechanical properties. The presence of silica fillers leads to a complex degradation of the material. This study aims to understand the deeper degradation mechanisms involved when a silica filled polychloroprene is used in sea water. To do so, 4 polychloroprene rubbers filled with different amounts of silica (from 0 to 45 phr) were aged in natural sea water for 6 months at temperatures ranging from 25 to 60 °C. Moreover, a natural rubber with similar formulation was also considered in order to evaluate the role of the chlorine atom in the degradation. . The chemistry and mechanics of the rubber degradation were also studied. In the presence of...
Tipo: Text Palavras-chave: Polychloroprene; Seawater; Silica filler; Hydrolysis.
Ano: 2017 URL: http://archimer.ifremer.fr/doc/00376/48689/49020.pdf
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Prediction of Mechanical Behaviour of a Bulk Epoxy Adhesive in a Marine Environment ArchiMer
Ilioni, Alin; Le Gac, Pierre-yves; Badulescu, Claudiu; Thévenet, David; Davies, Peter.
This article describes an approach to predict the behaviour of an epoxy adhesive in bulk form in a marine environment. First, the material, the experimental conditions and the predictive framework are described. Then the experimental results are presented, which indicate that the effects on yield stress of either a uniform water profile or elevated testing temperature can be shown to be equivalent when plotted versus T-Tg. Moreover, a discussion of these results shows how they can be used to predict changes in the mechanical properties of the adhesive. Prediction results for yield stress are in good agreement when they are compared with experimental results for the case of a water profile gradient, in order to evaluate the relevance and limitations of the...
Tipo: Text Palavras-chave: Epoxide; Water ageing; Glass transition temperature; Mechanical properties of adhesives; Plasticisation.
Ano: 2019 URL: https://archimer.ifremer.fr/doc/00419/53052/54052.pdf
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Kinetic analysis of polydicyclopentadiene oxidation ArchiMer
Defauchy, Virginie; Le Gac, Pierre-yves; Guinault, Alain; Verdu, Jacques; Recher, Gilles; Drozdzak, Renata; Richaud, Emmanuel.
The in situ thermal oxidation of thin unstabilized polydicyclopentadiene was studied by TGA to monitor mass gain, and DSC to characterize hydroperoxides concentration. Results were discussed using kinetic analysis, which allowed the estimation of activation energies for key reactions of the oxidation process. Activation energy for termination was shown to be higher than in hydrocarbon liquids, which was discussed from the theory of diffusion controlled reactions, and a possible link with local motions associated with sub-glassy transition. Activation energy of thermal decomposition of hydroperoxides was found lower than for model hydroperoxides, suggesting an accelerating effect of organometallic catalysts. Despite those two results that indicate a poor...
Tipo: Text Palavras-chave: Polydicyclopentadiene; Thermal oxidation; Segmental mobility; Catalysis; Diffusion limited oxidation.
Ano: 2017 URL: http://archimer.ifremer.fr/doc/00388/49904/50476.pdf
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Effect of sea water and humidity on the tensile and compressive properties of carbon-polyamide 6 laminates ArchiMer
Arhant, Mael; Le Gac, Pierre-yves; Le Gall, Maelenn; Burtin, Christian; Briancon, Christophe; Davies, Peter.
Thermoplastic matrix carbon fibre composites offer considerable potential for underwater applications. Various material options exist but there are questions concerning the tension/compressive behaviour and water sensitivity of the less expensive polymers (e.g. polyamides) for these applications. The aim of the current work is to model water diffusion and its effect on the mechanical properties of thick carbon fibre reinforced polyamide-6 composite cylinders immersed in sea water for deep sea applications. To provide the data for such a model, thin specimens (2 mm thick) have been aged under different humidity conditions and tested in tension and compression. As water enters the composite, a significant reduction in the laminate properties is observed. An...
Tipo: Text Palavras-chave: Thermoplastic; Carbon fibres; Environmental degradation; Mechanical testing.
Ano: 2016 URL: http://archimer.ifremer.fr/doc/00368/47937/47971.pdf
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Ageing mechanism and mechanical degradation behaviour of polychloroprene rubber in a marine environment: Comparison of accelerated ageing and long term exposure ArchiMer
Le Gac, Pierre-yves; Le Saux, V.; Paris, M; Marco, Y..
Polymers are widely used in marine environments due to their excellent properties and good weathering resistance. Despite this extensive use, their long term behaviour in such an aggressive environment is still not well known. To assess the polymer durability within reasonable durations, it is essential to perform accelerated ageing tests to accelerate the degradation kinetics but without any modification of the degradation process. This study therefore proposes and validates accelerated ageing tests to study marine ageing of a silica-filled chloroprene rubber (CR) used for offshore applications. Several accelerated ageing protocols are investigated for temperatures ranging from 20 to 80 degrees C in renewed natural seawater. The ageing consequences are...
Tipo: Text Palavras-chave: Chloroprene rubber; Degradation; Sea water; Silica; Accelerated ageing; Natural ageing.
Ano: 2012 URL: http://archimer.ifremer.fr/doc/00073/18429/20232.pdf
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Influence of Sea Water Aging on the Mechanical Behaviour of Acrylic Matrix Composites ArchiMer
Davies, Peter; Le Gac, Pierre-yves; Le Gall, Maelenn.
A new matrix resin was recently introduced for composite materials, based on acrylic resin chemistry allowing standard room temperature infusion techniques to be used to produce recyclable thermoplastic composites. This is a significant advance, particularly for more environmentally-friendly production of large marine structures such as boats. However, for such applications it is essential to demonstrate that composites produced with these resins resist sea water exposure in service. This paper presents results from a wet aging study of unreinforced acrylic and glass and carbon fibre reinforced acrylic composites. It is shown that the acrylic matrix resin is very stable in seawater, showing lower property losses after seawater aging than those of a...
Tipo: Text Palavras-chave: Acrylic; Thermoplastic; Infusion; Seawater; Immersion.
Ano: 2017 URL: http://archimer.ifremer.fr/doc/00347/45815/45541.pdf
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Water clustering in polychloroprene ArchiMer
Le Gac, Pierre-yves; Roux, Gerard; Davies, Peter; Fayolle, Bruno; Verdu, Jacques.
Water sorption has been studied gravimetrically for polychloroprene rubber samples, first at a fixed hygrometric ratio (98% HR) and several temperatures (25, 40, 60 and 80°C) for samples of 1.9 and 3.8 mm thickness (Constant Temperature and Hygrometry, CTH experiments), then at fixed temperature (40°C) and several hygrometric ratios ranging from 0 to 95% HR on samples of 0.1 mm thickness (DVS experiments). CTH experiments reveal an abnormal sorption behavior: after an apparently fickian transient period, the water absorption continues at almost constant rate, no equilibrium is observed after more than 2500 hours, whatever the temperature. DVS experiments reveal a very low Henry’s solubility but the formation of clusters at water activities higher than 40%....
Tipo: Text Palavras-chave: Polychloroprene; Water sorption; Clustering.
Ano: 2014 URL: http://archimer.ifremer.fr/doc/00188/29903/28350.pdf
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Role of strain induced crystallization and oxidative crosslinking in fracture properties of rubbers ArchiMer
Le Gac, Pierre-yves; Broudin, Morgane; Roux, Gérard; Verdu, Jacques; Davies, Peter; Fayolle, Bruno.
Tensile properties and crack propagation properties, especially critical strain energy release rate in mode I, GIC, have been used to investigate fracture properties of elastomers and their relationships with microstructure. These investigations were mainly based on a series of comparisons: first, the behaviour of polychloroprene rubber (CR), undergoing stress hardening due to strain induced crystallization (SIC) and oxidative crosslinking (OCL) was compared with that of chlorinated polyethylene (CPE), which undergoes SIC but not OCL, and with a polyurethane based on hydroxyl terminated polybutadiene (PU) which undergoes OCL but not SIC. Comparisons were also made on CR between fracture behaviour at ambient temperature, where SIC occurs and at 100°C where...
Tipo: Text Palavras-chave: Fracture; Rubber; Oxidation.
Ano: 2014 URL: http://archimer.ifremer.fr/doc/00184/29546/27872.pdf
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Description and modeling of polyurethane hydrolysis used as thermal insulation in oil offshore conditions ArchiMer
Le Gac, Pierre-yves; Choqueuse, Dominique; Melot, D..
Polymers are widely used for passive thermal insulation coatings on steel pipe in offshore oil and gas production. In this industry, structures used in deep sea have to be reliable, as they are in service for more than 20 years in a very severe environment: sea water, hydrostatic pressure and temperature gradient. One of the main questions is how to test and predict the lifetime of such structures in the laboratory? This study presents one approach that has been developed to characterize and predict the degradation of polymers used as thermal insulation materials. This paper is dedicated to polyurethane (polyether based) degradation in sea water at high temperature. Ageing has been performed in natural sea water under hydrostatic pressure at temperatures...
Tipo: Text Palavras-chave: Polyurethane; Hydrolysis; Accelerated ageing; Sea water; Coating; Offshore.
Ano: 2013 URL: http://archimer.ifremer.fr/doc/00160/27132/25330.pdf
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Life time prediction of polymer used as thermal insulation in offshore oil production conditions: Ageing on real structure and reliability of prediction ArchiMer
Le Gac, Pierre-yves; Choqueuse, Dominique; Melot, D.; Melve, B.; Meniconi, L..
Polymers are widely used for passive thermal insulation coatings on steel pipe in offshore oil and gas production. In this industry, structures used in deep sea have to be reliable as they are in service for more than 20 years in a very severe environment: sea water, hydrostatic pressure, temperature. One of the main questions is how to test and predict the lifetime of such structures in the laboratory. This study presents one approach that has been developed to characterize and predict the degradation of polyurethanes used as thermal insulation materials. Based on results obtained during accelerated ageing of the PU in sea water, a prediction of degradation through the thickness has been set up taking into account the temperature profile in the coating,...
Tipo: Text Palavras-chave: Polyurethane; Life time prediction; Hydrolysis; Offshore; Thermal insulation; Durability.
Ano: 2014 URL: http://archimer.ifremer.fr/doc/00174/28572/26957.pdf
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Analysis of the moisture effect on the mechanical behaviour of an adhesively bonded joint under proportional multi-axial loads ArchiMer
Arnaud, N.; Creac'Hcadec, R.; Cognard, J. Y.; Davies, Peter; Le Gac, Pierre-yves.
The objective of the study is to identify the 3D behaviour of an adhesive in an assembly, and to take into account the effect of ageing in a marine environment. To that end, three different tests were employed. Gravimetric analyses were used to determine the water diffusion kinetics in the adhesive. Bulk tensile tests were performed to highlight the effects of humid ageing on the adhesive behaviour. Modified Arcan tests were performed for several ageing times to obtain the experimental database which was necessary to identify constitutive models. A Mahnken-Schlimmer type model was determined for the unaged state according to a procedure developed in a previous study. This identification used inverse techniques. It was based on the unaged modified Arcan...
Tipo: Text Palavras-chave: Water resistance; Arcan test; Ageing; Epoxides; Finite-element stress analysis; Durability.
Ano: 2015 URL: http://archimer.ifremer.fr/doc/00277/38788/37557.pdf
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Predictive ageing of elastomers: Oxidation driven modulus changes for polychloroprene ArchiMer
Le Gac, Pierre-yves; Celina, Mathew; Roux, Gerard; Verdu, Jacques; Davies, Peter; Fayolle, Bruno.
The oxidative ageing in the range of 60 °C–140 °C of sulfur vulcanized polychloroprene has been studied by FTIR spectroscopy (double bond consumption), modulus changes and oxygen absorption measurements. Experiments were carried out on thin films and thick samples to investigate both homogeneous and inhomogeneous (diffusion controlled) oxidation with the goal of establishing the underlying correlation between oxidative degradation chemistry and mechanical property changes. A correlation between oxidatively driven degradation chemistry and modulus is possible using the established approaches of rubber elasticity where an effective crosslinking yield due to double bond reactions is of the order of 30% for this material (i.e. the loss of 3 double bonds...
Tipo: Text Palavras-chave: Polychloroprene; Ageing; Sulfur vulcanization; Oxidation; Kinetic modeling; Modulus changes.
Ano: 2016 URL: http://archimer.ifremer.fr/doc/00342/45323/44784.pdf
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